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INTRODUCTION FOR PLASTIC INJECTION MOLDING: ROBUST PROCESS DEVELOPMENT & SCIENTIFIC MOLDING
Scientific Injection Molding is typically used in the production of complex parts and components where small variations in molding variables can severely impact the process or finished product. Therefore, the goal of Scientific Injection Molding is twofold:
  • Develop a process that produces repeatable results with minimal variation.
  • Optimize dimensional or mechanical characteristics of a molded part.
When developing a molding process using Scientific Injection Molding, key inputs such as time (fill, pack/hold, etc.), temperature (melt, barrel, etc.), and pressure (hydraulic, injection melt, cavity, etc.) are meticulously monitored, adjusted, and controlled, to ensure that process robustness is achieved, and a good part is consistently produced. A process can be robust or on the other hand must be changed frequently. A robust process ensures repeatability and a wide processing window for better quality & cost. PLASTIC INJECTION MOLDING: ROBUST PROCESS DEVELOPMENT.
 
COURSE OBJECTIVE
  • Material properties that affect processing
  • The importance of drying
  • Explains specific rules for controlling the plastic during processing
  • Injection molding machine selection
  • Provides thorough overview of injection molding and troubleshooting techniques.
  • Exercise greater control over the molding process
  • Reduce rejects and scrap
  • Improve part quality
  • Increase productivity
  • Robust parameter optimization

Outline

COURSE CONTENT

DAY 1 (9.00am—5.00pm)

  • Handling Semi Crystalline & Amorphous Polymers
    • Shrinkage
    • Mel temperature
    • Mold filling speed
    • Mold temperatures
    • Barrel Heat Profile
    • Screw recovery speeds
    • Nozzle temperature
    • Cooling times
    • Mechanical properties
    • Optical clarity

 

  • Plastic drying
    • Degradation
    • Drying time
    • Drying temperature
    • Types of dryers
    • Moisture measurement
    • Overdrying effect

 

  • Injection moulding machine selection
    • Clamp force
    • Machine platen size
    • Shot size
    • Screw diameter
    • Compression ratio
    • Types of screws
    • Check ring importance

Special Offer

Register 3 Participants From Your Organization And Get The 4th Participant For Free!

The promotion expiry date for each programmes differs. For more information on the exact expiry date of the promotion, feel free to contact us.

OTC Training Centre Sdn Bhd may at any time in its sole and absolute discretion withdraw, amend and/or alter the terms and conditions of the stated promotions without prior notice.
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OTC Training Centre Sdn Bhd is an innovation leader in the development and delivery of practical outsourcing training programs for the past 17 years. Since then, OTC has supported thousands of companies to upskills their employees with personalized content and learning solutions. Today, we have evolved to provide a full suite of outsourcing services in the learning and development field.

Our training programs are entitled to HRDCorp claim, with our trainers being certified by HRDCorp as well. As a training provider, we aspire to keep providing the best training to our respected clients to ensure their satisfaction while using our service as the training provider.

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